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Test Procedure for Series Wound Motor

 

To check that the motor is operational, connect the negative terminal of a 12 volt battery (for 96 volt motor) or 6 volt battery (for 48 volt motor) to the "S2" terminal of the motor. Connect the positive terminal of the battery to the "A2" motor terminal. With the series.jpg (16213 bytes)motor held down, connect a jumper wire (strap) between terminals "A1" and "S1." The idling motor will probably draw about 20 Amps from a charged battery. The motor will turn in a clockwise direction as viewed from the shaft end.

    DO NOT apply more than the recommended voltage to an unloaded series motor as it can easily overspeed causing a great deal of destruction. Maximum motor speed for CitiCar/ComutaCar motors is 3600 rpm with a normal operating RPM of 3000 RPM.

    For "bench testing", operating unloaded for testing and operating for seating brushes, forced air cooling is not needed. Proper shop safety precautions should be exercised when testing any electrical device. Eye protection, gloves and no loose fitting clothing just to name some. DO NOT connect anything to the motor shaft as the motor developes very high torques. These motors can provide in excess of 1 foot pound of torque per amp of draw - a locked rotor can draw up to 900 amps! Be sure your motor is securely held down for all testing.

Note: The motor used in many of the CommutaCars do not have front bearings! They use the bearing in the differental to support the armature. A special adapter must be used to bench test these motors.

Copyright © 1997 Assembled Products, Inc.
This Home Page was created April, 1997
Most recent revision November 09, 2006

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